Mini-Pleated Synthetic Panel Filters — 2", 4", 6" Overview

Extended-surface mini-pleated synthetic filters for commercial and industrial HVAC systems. This single page provides a quick comparison and depth-based sections with representative performance snapshots and construction notes.

Quick Compare

Depth Typical MERV Options Representative Initial ΔP (at common flow) Construction Highlights Recommended Final Resistance
2" MERV 11–15 (by model) ≈0.12–0.35" w.g. (1,300–2,000 cfm, 24×24) Progressive synthetic microfiber media; non-shedding; hydrophobic 1.50" w.g. typical
4" MERV 11–16 (by model) ≈0.12–0.75" w.g. (1,500–2,500 cfm, 24×24) Rigid V-pleat geometry with separators; hydrophobic; incinerable options 1.50" w.g. typical
6" MERV 13–16 (by model) ≈0.30–0.43" w.g. @ ~1,970 cfm (24×24) Rigid plastic frame; progressive synthetic media; high DHC Per application (see section)

2" Mini-Pleat

2" mini-pleat panels use progressive, fully synthetic microfiber media with strong pleat stability and non-shedding fibers. They are hydrophobic and designed for long service life and controlled pressure drop. Recommended final resistance is typically 1.50" w.g. (higher limits possible per equipment/validation). :contentReference[oaicite:0]{index=0}

Representative Performance — 24 × 24

Model Class Efficiency Range MERV Initial ΔP @ ~700 cfm @ ~1,060 cfm @ ~1,300 cfm @ ~1,968 cfm
High-efficiency95–100%150.350.590.771.30
Fine90–95%140.130.230.290.47
ePM80–90%130.120.210.280.46
Mid70–75%120.060.110.140.26
General50–55%110.060.100.130.22

Construction Highlights

  • Progressive 3-D synthetic media; no chemical binders; non-shedding
  • Hydrophobic; damage-resistant fibers; stable V-pleat geometry
  • Typical operating temperature up to ~175 °F (short-term ~210 °F)

4" Mini-Pleat

4" mini-pleat panels provide larger media area and lower operating resistance for a given airflow, with rigid pleat geometry and mechanical separators to maintain uniform loading. Recommended final resistance is typically 1.50" w.g. :contentReference[oaicite:1]{index=1}

Representative Performance — 24 × 24

MERV Initial ΔP @ 1,500 cfm @ 2,000 cfm @ 2,500 cfm
16 / 15-A (high)0.530.751.02
150.260.380.51
14 / 13-A (enhanced)0.330.480.67
130.240.340.45
120.170.340.37
110.120.190.28

Construction Highlights

  • Rigid, V-shaped pleat pack with separator beads for strength
  • Hydrophobic, fully synthetic media; non-shedding
  • Typical operating temperature up to ~175 °F (short-term ~210 °F)

6" Mini-Pleat

6" synthetic mini-pleat panels use a rigid plastic frame and progressive media to maximize dust-holding capacity and life at modest resistance. Representative 24×24 data at ~1,970 cfm: MERV 13 ≈0.30" w.g., MERV 15 ≈0.35" w.g., MERV 16 ≈0.43" w.g. (with high dust-holding capacities). :contentReference[oaicite:2]{index=2}

Representative Snapshot — 24 × 24 @ ~1,970 cfm

MERV Initial ΔP (in. w.g.) Dust-Holding Capacity (typ.)
130.30> 250 g
150.35> 280 g
160.43> 225 g

Construction Highlights

  • Rigid plastic frame; waterproof, impact-resistant assembly
  • Progressive synthetic media with high dust-holding capacity
  • Designed for extended service life and energy-efficient operation

Notes & Guidance

  • Final Resistance: Size systems to the recommended final resistance (commonly ~1.50" w.g.) unless equipment limits dictate otherwise.
  • Face Velocity: The tables above show pressure drops at representative flows for 24×24 size; confirm values for your actual face area and intended velocity.
  • Media & Construction: Fully synthetic, non-shedding media are suited for environments where fiber release is unacceptable.
  • Environment: Hydrophobic media and non-corrosive frames support use in humid or wet conditions.

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